Project Description
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Animation Multi product Distribution Centre of 60,000 tons storage
A distribution centre in the middle of a production area next to a highway. With a well-organized dispatch and supply department.
- Infeed of product from field.
- Distance from cold store to processing lines as short as possible.
- Packaging machines all on one line at the end of the processing lines.
- This enables the most efficient logistic product flow of ready product.
- Centralized dispatch of ready products from condioned rooms.
- Possible to place fruit packaging and grading lines.
- Office block in front of the building.
- Solar panels on roof and windmills in the fields.
- Reconditioning rooms during proces. for examples onions to be topped at 21 degrees and to be packed at 12 degrees.
- Conditioning rooms at dispatch. To keep product as fresh as possible.
- Industrial potatoes bulk
- Table potatoes bulk
- Table potatoes boxes
- Seed potatoes boxes
- Carrot boxes
- Onion bulk
- Onion boxes
- Red beet bulk
- Cabbage boxes
- Fruit boxes
POTATO PROCESSING, STORAGE AND DISPATCH
Industrial potato, table potato and seed potato.
- From tip trailer to boxes
- Wooden boxes 160 x 120 x 123 cm
- Box storage
- Bulk storage
- Storage with cooling machines
- Storage with outside air cooling
- Salco cooling doors
For a summary of type of each machine see processing line >
Processing:
- Receiving, soil extraction
- Destoning
- Leaf seperating
- Washing with high level, at least 10 cm higher as product.
- Dry cleaning, brushing
- Manual inspection with a roller table so you can see up-side-down
- Grading by square. means on biggest size.
- Buffering, storage hopper
- Central switchboard
Capacity:
- All capacitites are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them.
- Industrial potatoes ungraded Capacity 40-60 tons per hour
- Table potatoes Capacity 25-30 tons per hour
- Seed potatoes Capacity 20-30 tons per hour
Packaging:
- Weighing 500gr – 25kg
- Packaging 500gr – 50kg
- Fresh and processed
- Export
- Supermarket
- All packaging options
Palletizing:
- Flexible and accurate
- Maximum 15 bags per minute
- Capacity is depending on bag + pallet size and configuration.
- Bag size: 2,5kg – 50kg
CARROT PROCESSING, STORAGE AND DISPATCH
- Way of harvesting direct from field in boxes
- For long term storage with 15% of soil in order to create micro climate.
- With pure sandy soil long term storage very difficult.
- Wooden boxes 160 x 120 x 123
- Storage at >95% humidity and 1-2 degrees.
- Carrots has to been cooled down to 10 degrees as quick as possible. Always cooling machines needed.
- From 10 to 1 cool a half degreed a day
- Salco cooling doors
For a summary of type of each machine see processing line >
- Receiving, soil extraction
- Jacuzzi, in combination with washing machine with very heavy poluted product. Only jacuzzi (without washing machine) relatively clean carrots.
- Leaf seperator
- Washing carrots on low water level, same level as layer of product.
- Dry cleaning, brushing not possible with carrots
- Pre inspection, for particals not suitable for human or animal consumations. Sometimes not needed.
- Chunk grading to get rid of broken carrot, this machine saves about 2 person at manual inspection table
- Polisher for high shiny carrots
- Bypass if polishing not needed or required.
- Manual inspection, only for carrot a flat belt, with roller inspection table carrot might get speed it up.
- Hydrocooler for cooling down carrots fast by spraying ice cold water. Before the carrot is transported or stored. Position of the hydro cooler can be also after grading, for example 2 sizes. (Δ t/°C x Kg product/hour) x 1.36 = (NCC÷1000) kW
- Elevator to grading machine. Possibility to spraying installation for chlorine
- Radial grader, grading on diameter means on smallest size.
- Lenght grader, Needed when several carrots can’t fit in particular sizes of bags.
- Even-flow hopper. To overcome capacity differences between grading washing line and weighing and packaging installation.
- SHB storage hopper/boxtipper combination. To feed the weighing and packaging machines with cubic boxes.
- Central switchboard
Capacity:
- All capacitites are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them.
- Capacity nantes approx. 15 tons per hour
- Capacity chantenay approx. 15 tons per hour
- Bottle neck, polisher and washing machine approx. 15 ton per hour
Packaging:
- Weighing 500gr – 25kg
- Packaging 500gr – 50kg
- Fresh and processed
- Export
- Supermarket
- All packaging options
Palletizing:
- Flexible and accurate
- Maximum 15 bags per minute
- Capacity is depending on bag + pallet size and configuration.
- Bag size: 2,5 kg – 50kg
ONION PROCESSING, STORAGE AND DISPATCH
Onion, shallots, set onions and garlic
- Bulk storage (hybrid variaties only)
- Box storage
- When needed to be dried with heaters or dryers.
- Wooden boxes 160 x 120 x 123
- Storage at 65% humidity and 2 degrees.
- Salco cooling doors
For a summary of type of each machine see processing line >
Processing:
- Automatic infeed of cubic boxes
- Pre-grader with a radial grader. to 2 sizes to 2 different onion toppers with different sieves. To get a better onion topping result.
- Two elevators
- Manual inspection with a roller table so you can see up-side-down.
- Radial grader, grading on diameter means on smallest size. Also possible with shake grading/square grading. grading on the biggest size
- important for more veriaties. See differents >
- Box filling with vertical belts.
- Automatic box removing system.
- Central switchboard
Capacity:
- All capacitites are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them.
- Capacity approx. tons per hour
For a summary of type of each machine see packaging line >
Packaging:
- Weighing 500gr – 25kg
- Packaging 500gr – 50kg
- Fresh and processed
- Export
- Supermarket
- All packaging options
Palletizing:
- High speed, versatile and fully automatic.
- Maximum 30 bags per minute
- Capacity is depending on bag + pallet size and configuration.
- Bag size: 2,5 kg – 50kg
- Automatic pallet dispenser
CABBAGE PROCESSING, STORAGE AND DISPATCH
- Brought in in open boxes (mostly in metal boxes)
- Storage at >95% humidity and 1-2 degrees.
- Cabbage has to been cooled down to 10 degrees as quick as possible. Always cooling machines needed.
- From 10 to 1 cool a half degreed a day
- Salco cooling doors
For a summary of type of each machine see processing line >
Processing:
- Box tipper without falling height. Witch automatic dosing system.
- Dosage belt, with detection at the end makes to belt control itself.
- Product belt for unprocessed cabbage. From this belt people takes cabbage for processing and cleaning.
- Electronic eye on product belt makes the belt stop when to product-flow is too big.
- Air pipes on working places. The airpipe blow the leaf of the cabbage wide, which it easy to peel the cabbage.
- Collection waste belt. With optional elevator to box or tip trailer.
- Grading machine works on the principle of dividing belts, the cabbage falls down into four separate compartments.
- Optional: weigher for nett bags of 25kg.
- Central switchboard
Capacity:
- All capacitites are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them.
- Capacity depending on the weight of the cabbage of 1kg or 3kg. An average of 200 cabbage per our. Saving on labour can rise up to 40%.